Skillstate Institute

Comprehensive Risk, Reliability & Safety Management Course

Register for this course

We are committed to delivering this course in multiple training formats to accommodate your needs. Our state-of-the-art learning facilities ensure a comfortable and engaging experience. With our flexible face-to-face training calendar, you can select any classroom course and have it delivered at a venue of your choice, offering you unparalleled convenience and exceptional value.

Course Overview

This intensive course teaches professionals how to integrate risk, reliability, and safety into the heart of their operations. In an era of digital transformation, complex systems, and emerging threats, organizations need more than inspection checklists, they need resilient systems, predictive risk analytics, and safety cultures that prevent failure before it happens.

Participants will explore key concepts in reliability engineering, advanced risk assessment, system safety, and accident analysis. The training combines theory, case studies, and practical exercises to build capability in identifying hazards, designing mitigation strategies, analysing system failure, and creating a robust safety management framework.

Course Duration

10 Days

Target Audience

  • Operations, Process, and Project Managers
  • Safety, Risk, and Reliability Engineers
  • Maintenance & Asset Management Professionals
  • Quality Assurance and Compliance Officers
  • Executives in highly regulated or safety‑critical organizations

Personal Impact

  • Strengthen your ability to identify, assess, and manage complex risks in dynamic environments.
  • Gain practical skills in reliability engineering to proactively prevent system failures.
  • Build a mindset of safety leadership, using predictive tools and systemic thinking.
  • Enhance your credibility as a safety professional capable of designing adaptive, data-driven risk strategies.

Organizational Impact

  • Improve operational resilience by integrating risk, reliability, and safety into your management framework.
  • Reduce failure rates and unplanned downtime by applying reliability‑engineering best practices.
  • Establish a safer culture with consistent, data-driven safety performance measurement.
  • Future-proof risk and safety management through predictive analytics and modular assurance practices.
Course Level: Intermediate

Course Objectives

By the end of this course, participants will be able to:

  • Apply risk management frameworks that address both probabilistic and emerging technological risks (e.g., AI, modular systems).
  • Use reliability‑engineering techniques (e.g., FMEA, Fault Tree Analysis, Reliability Block Diagrams) to predict and prevent system failures.
  • Analyse past accidents and near misses using systems-based methodologies, such as the AcciMap approach.
  • Design and implement a Safety Management System (SMS) with clear governance, performance metrics, and continuous learning.
  • Evaluate and improve organizational safety culture and high‑reliability characteristics inspired by High‑Reliability Organizations (HROs).
  • Monitor and adapt risk strategies using advanced tools, including predictive analytics, AI-based models, and modular risk assurance.

Course Outline

Module 1: Risk Management Foundations & Emerging Trends

  • Risk frameworks: ISO 31000 and modular risk in complex systems
  • Safety technology trends: AI, IoT, predictive analytics
  • High‑Reliability Organizations (HROs) principles and behavior 
  • Building a risk-aware culture and governance
  • Exercise: Assess participants’ current risk maturity and chart a roadmap for risk transformation.

Module 2: Reliability Engineering Techniques

  • Failure Mode and Effects Analysis (FMEA) and FMECA
  • Fault Tree Analysis (FTA) and Event Tree Analysis (ETA)
  • Reliability Block Diagrams (RBD) and system redundancy modeling
  • Reliability‑Centered Maintenance (RCM) approaches
  • Case Study: Analyze a real or hypothetical system with reliability failure modes, then propose engineering and maintenance solutions.

Module 3: System Safety & Accident Analysis

  • Accident causation and system-based analysis with the AcciMap method
  • Near-miss evaluation, root cause, and latent conditions
  • Human factors and the “5M” model (Man, Machine, Medium, Mission, Management)
  • Learning from incidents: feedback loops and safety improvement
  • Exercise: Construct an AcciMap diagram for a past incident and identify systemic changes to prevent recurrence.

Module 4: Advanced Risk Assessment & Response

  • Qualitative vs quantitative risk analysis
  • Scenario planning and decision-making under uncertainty
  • Predictive risk modeling using AI / modular risk assurance 
  • Designing and implementing risk responses: mitigation, transfer, acceptance, exploitation
  • Group Project: Map risks in a complex organization (or project) and develop a risk response plan using predictive analytics.

Module 5: Safety Management System & Governance

  • Components of a Safety Management System (SMS)
  • Policies, roles, accountabilities, and communication structures
  • Performance measurement: safety KPIs, incident reporting, near miss tracking
  • Assurance, audits, and continuous improvement
  • Exercise: Draft an SMS framework for your organization, including governance, KPIs, and audit feedback mechanism.

Module 6: Safety Culture & Human Reliability

  • Understanding safety culture and organizational behavior
  • Human reliability analysis and behavior-based safety interventions
  • Building a culture of reporting, learning, and transparency
  • Trust, accountability, and the role of leadership
  • Case Study: Analyze a case where strong safety culture saved operations or prevented a major incident; draw lessons for your context.

Module 7: Monitoring, Feedback & Predictive Analytics

  • Setting up safety and reliability dashboards
  • Predictive analytics: using data to forecast incidents
  • Automated alert systems and early warning indicators
  • Learning loops: translating insights into corrective action
  • Project: Build a prototype dashboard that connects risk models, reliability data, and safety KPIs.

Module 8: Incident Investigation & Learning

  • Structured incident investigation methods: root cause, barrier analysis
  • Using generic lessons from High-Reliability Organizations (HROs)
  • Embedding learning ; debriefs, “lessons learned”, dissemination
  • Continuous improvement and feedback systems
  • Exercise: Facilitate a mock incident investigation workshop using a provided incident scenario.

Module 9: Resilience, Continuity & Crisis Management

  • Building organizational resilience through risk and safety strategies
  • Crisis planning and business continuity in safety-critical environments
  • Redundancy, fallback systems, and modular risk assurance
  • Adaptive leadership in crisis: decision frameworks, escalation paths, and recovery
  • Case Study: Review an organization’s response to a crisis and build a resilience plan for future systemic threats.

Module 10: Future of Risk, Reliability & Safety

  • Emerging risks: AI safety, autonomous systems, cyber‑physical hazards
  • Modular risk concepts for complex systems
  • Standards & assurance for next-gen safety (digital twins, SIL, assurance cases)
  • Roadmap: building a future-ready risk, reliability, and safety function in your organization
  • Capstone Project: Develop a comprehensive risk + reliability + safety management plan tailored to a real or hypothetical organization, incorporating predictive analytics, safety culture, and future assurance strategies.

Course Administration Details:

METHODOLOGY

The instructor-led trainings are delivered using a blended learning approach and comprise presentations, guided sessions of practical exercise, web-based tutorials, and group work. Our facilitators are seasoned industry experts with years of experience, working as professionals and trainers in these fields. All facilitation and course materials will be offered in English. The participants should be reasonably proficient in English.

ACCREDITATION

Upon successful completion of this training, participants will be issued a Skillstate Institute certificate.

TRAINING VENUE

The training will be held at a Skillstate Institute Training Centre. The course fee covers the course tuition, training materials, two break refreshments, and lunch. All participants will additionally cater to their travel expenses, visa application, insurance, and other personal expenses.

ACCOMMODATION AND AIRPORT PICKUP

Accommodation and airport pickup are arranged upon request. For reservations contact the Training Officer.

Email: info@skillstateinstitute.org
Phone: +254100920301
TAILOR-MADE

This training can also be customized to suit the needs of your institution upon request. You can have it delivered in our Training Centre or at a convenient location. For further inquiries, please contact us on:

Email: info@skillstateinstitute.org
Phone: +254100920301

PAYMENT

Payment should be transferred to our Skillstate Institute account through a bank on or before the start of the course. Send proof of payment to info@skillstateinstitute.org